Types of Pharmaceutical Packaging Machines
Pharmaceutical packaging is an essential step in ensuring that drugs remain effective until they are consumed. This process is governed by government regulations and World Health Organization (WHO) standards.
Today, there are many different types of machinery used in the pharmaceutical industry. Each one is designed to fit the specific needs of the packaging process.
Capsule Filling Machine
Capsule filling machines are a great way to get rid of the tedious task of manually filling capsules. They eliminate the need for manual handling and can be used to complete finished batches of product at scale, which reduces production time and costs.
Depending on the manufacturer, these systems come in a variety of sizes and shapes to meet your needs. Some are tabletop units designed for personal use while others are freestanding machines capable of high-volume production cycles.
These machines can handle joined and separated capsules as well as various types of powder. They can be equipped with vacuum loading systems to ensure a smooth flow of powder into the machine and a uniform fill weight.
They can also be customized to fit your specific needs, including filling different sizes of capsules and materials. They are also highly reliable and consistent, allowing you to achieve repeatable, efficient, and precise fillings with each cycle.
The first step is to load the capsules and the filling powder into the machine. During this process, the machine is designed to automatically orientate the empty hard gelatin capsules and properly fill them with powder.
Once the capsules are filled with powder, they’re ready to be closed and locked in their trays. This can be done using a series of pins that push the capsules up and force them into a locked position against the caps.
This can be an excellent solution for pharmaceutical companies with a large production facility. It can reduce the labor intensity and increase production efficiency while keeping your product safe. It also improves quality and increases customer satisfaction. It’s a Pharmaceutical Packaging Machine great way to increase profits without having to deal with the hassle of manually filling each capsule.
Liquid Filling Machine
A liquid filling machine is a type of packaging equipment used to package liquid products. These machines are designed to be versatile and work well with a variety of different types of containers.
These machines can be either fully or semi-automatic, and are a great option for small to medium-scale productions. They offer a number of features that can improve productivity and accuracy, such as check weight technology and bottle cleaning/capping options.
The main difference between a liquid filling machine and other packaging equipment is the amount of automation it has. The higher the level of automation, the faster it can run.
There are many different liquids that need to be packaged, including lotions, gels, shampoos, and more. These products differ in the viscosity and consistency they contain, as well as their physical properties.
For instance, some gels are foamy and emulsify easily, while others can clump together to form a dense or creamy mixture. The nature of the product can also play a role in its compatibility with a particular filling machine.
If you’re in the market for a new liquid filling machine, take some time to learn about your options. A quality machine can improve your production and help you meet your company’s growth goals.
Choosing the right machine depends on the nature of your business and how many bottles you need to fill. If you need to fill a lot of bottles, it’s best to buy an automatic machine that can do everything for you. However, if you need to fill less bottles, a semi-automatic model may be the better choice. These machines can be programmed to fill a specific number of containers, which will increase efficiency and help you meet your production goals.
Blister Packing Machine
Blister packaging is a type of pharmaceutical packaging that is used to package tablets, capsules, and other products in small cavities. This is a good way to protect them from outside conditions that could affect their shelf life and also prevent them from getting damaged by other materials.
A blister pack is made of a plastic sheet that has been thermoformed into a cavity. The cavity is then sealed with a lidding material that is usually foil.
Several different methods are used to create a blister pack, including hot pressing and bonding. These methods can be adapted to fit the product being packed.
Thermoforming is one of the most common processes used to make a blister pack. This process starts by feeding the plastic sheet into a preheating station, which heats it slightly above its glass transition temperature. This allows it to be soft and malleable without melting completely.
Cold forming is another option that can be used for creating a blister pack. This process uses a punching pin or stamping mechanism to form rigid cavities for placing the products in.
This process is a lot more complicated than thermoforming, but can be a good choice for larger and/or more complex products. It can be done with a variety of forming film materials, including PVC and COC.
Sepha has a range of blister machines that can be customized to meet your needs. For example, the EZ Blister is a great solution for producing low-volume blister packs. It can produce packs from a wide range of forming films using both thermoforming and coldforming processes, and is able to perform a 3-in-1 manufacturing process. It can also be equipped with code embossing. This can help to increase the level of product traceability.
Tablet Filling Machine
The tablet filling machine is an essential piece of equipment in the pharmaceutical industry. It is used to count and fill different types of tablets, including effervescent ones, in bottles. These machines are available in different sizes and designs, and they can be either fully automatic or semi-automatic.
A tablet counting and filling machine is an important part of a Pharmaceutical Packaging Machine pharmaceutical production line, as it ensures that the correct dosage is delivered to patients. In addition, it helps to prevent product contamination by ensuring that the product is clean and free of dust.
One of the most effective ways to do this is with an electronic tablet counter and filler. These machines are faster, more accurate, and require less maintenance than mechanical tablet counters.
They also require less space on the production line, which saves money and increases efficiency. They are also easier to clean, and the mechanical parts don’t wear out as quickly.
The best way to decide on which tablet counting and filling machine is right for you is to learn more about them and what their applications are. You can do this by reading user manuals or contacting manufacturers directly.
Another important factor is the size of the machine. There are several different sizes, and you need to make sure that the one you choose can accommodate your product.
If you’re looking for an efficient, reliable tablet counting and filling machine for small-scale production, you’ll want to check out the Tomcat 1200. This small-scale, semi-automatic tablet counter and bottle filler counts and fills tablets, capsules, and soft gels accurately and consistently. It’s a great solution for any pharmaceutical packaging line, and it can be purchased from Ascend Packaging Systems.
Bottle Filling Machine
The Bottle Filling Machine is a type of liquid packaging machine that uses a pump to push liquid into bottles. These machines come in a variety of forms, including volumetric and vacuum level filling.
They are used to fill a variety of products, including pharmaceuticals and cosmetics. They are a great option for high-volume businesses that require precision and speed.
These machines can be manually operated or fully automated. Manual-filling machines use a piston to force liquid into the container, while vacuum-level filling uses the rim of the bottle to form an airtight seal around the nozzle.
Some bottle filling machines can also be adapted to create pouches and seal them before they are filled. These can be very useful for the packaging of food products such as ketchup and honey.
Another common kind of bottle filling machine is a pneumatic model. These are primarily used for industrial purposes and are very efficient. They can be programmed to fill bottles with precise amounts of product and remove the need for an operator in the line.
This type of filling machine can also be used for a wide range of different products, including water, milk, and juices. It is especially useful for small companies and start-ups that want to expand their business with a high-volume, affordable filling machine.
Automatic bottle filling machinery can be a valuable investment for any company. They can be tailored to the specific needs of a particular business and adapt to changing product lines over time. This means that they can grow with your business as demand for different liquids increases or new liquids are added to the line. These types of machines are a great way to save time and money on product manufacturing.