How Different Components of a Stone Processing Line Work Together

Whether you have an existing stone processing line or are building one, it’s important to consider how you can get the most out of your investment. To do this, you’ll need to understand how different components of the line work together. This will help you choose the best system for your needs and budget.

Vibrating feeder

Various industries use vibrating feeders. Vibrating feeders are designed to deliver lump materials smoothly and evenly before they reach the primary crusher. These feeders use gravity and vibration to move the material. They can handle a variety of materials including granite, concrete, slag, artificial sand, coal, quartz, basalt, limestone, gypsum, gravel, and iron ore.

There are two types of vibratory feeders. Brute force feeders and electromagnetic drive vibrating feeders. Brute force feeders are characterized by a simple, simple-to-manage design. They provide a consistent feeding rate with limited range and regulation.

Electromagnetic drive vibrating feeders offer a virtually instantaneous stop-start material flow. The feed rate can be controlled by changing the length of the stroke or the amount of counterweight.

The most common design consists of two counter-rotating masses. They must be synchronized and the axes of rotation must be the same plane. In order to minimize the unbalanced reaction force transmitted to the supporting structure, secondary weights are attached to the springs.

The natural frequency of the feeder must be higher than the operating frequency. Unbalanced vibratory feeders can only be installed on structures with large allowable deflections.

Vibrating feeders are also used in food processing. They can handle materials such as broken glass. Various industries can benefit from their application, such as chemical, metal casting, and recycling industries. Vibrating feeders can also handle sticky materials.

Vibrating feeders are available in several models, including QH and grizzly feeders. QH feeders are suitable for feeding with scalping of gravel quarries. They Stone processing line also have low headroom and easy speed control.

Jaw crusher

Compared to impact crusher, jaw crusher is more cost effective and versatile. It is commonly used in the stone production line. It has simple structure, easy operation, high efficiency, stable running and high crushing ratio. Jaw crusher is also easy to maintain.

The jaws of jaw crusher are normally made from cast steel. They have replaceable liners to minimize wear and tear. These high manganese steels have good hardening and deformation capacity.

The swing jaw is supported by an amply designed shaft. It acts as a reinforcing tie across the top of the frame. It also facilitates lubrication. The pitman is a tension member that is made of two piece annealed cast steel construction. It is supported by a toggle plate at the bottom of the moveable jaw. It makes a four bar linkage movement that ensures an elliptical orbit.

The toggle block is arranged for vertical and horizontal adjustment. Shims are also inserted between the toggle block and the jaw plate to adjust the size of the discharge opening. It is also possible to increase or decrease the angle of the jaws.

The motor drives a pulley to drive the eccentric shaft. It also drives the belt. The jaw plates are usually bolted in sections to make it easy to remove. The cheek plates are often corrugated to reduce wear.

The “V” shaped deep crushing cavity has a good effect on product size and feeding capacity. It prevents material from blocking the crushing cavity.

Impact crusher

Generally, the impact crusher is used in the coarse and medium crushing process. It is suitable for crushing medium hard ores and soft ores, and it has many applications. It can crush all kinds of materials, such as cement, metal and non-metallic minerals.

Basically, the impact crusher has an internal crushing equipment, which includes a rotor, blow bars, impact aprons, side plates, and hydraulic system. The rotor is the most important part of impact crusher. It is set among mounted plates inside heavy housing. The rotor’s function is to turn the hammers, which are used to break material.

The motor of impact crusher rotates at high speed to drive the rotor. The material entering the crusher is crushed by high-speed impact of the hammer on the impact liner. This process is repeated until the required size is achieved.

In this process, the stone is smashed by a high impact force. The stone is then transported to the secondary crushing stage via stacking conveyors. This stage refines the stone to produce the required shape. The stone is then separated by screens with two or three decks.

The crushing gap is adjustable with the aid of a hydraulic device. This is secure electronically. It is also secured mechanically against collision with the rotor. The hydraulic system helps in easy maintenance and lowers the maintenance costs.

The impact aprons of impact crushers are made of high wear materials. The C-form impact ledges of new impact crushers have improved wear behavior.

Vibrating screen

Among the different machines used in stone crushing and screening, the vibrating screen is a crucial part. It’s used to separate and classify materials by size. The screen has a wide variety of uses, such as in construction, the mining industry, and the chemical industry.

There are many types of vibrating screens, each with its own unique features. In general, the vibrating screen has a large positive capacity and a high screening accuracy. It also has a low maintenance cost and high production efficiency.

The type of vibrating screen used depends on the materials that are being screened. For example, the screen is often used in the mining industry to separate large rocks from smaller ones. It is also used to screen materials in the chemical industry and food industry.

In the mining industry, circular vibrating screens are used to screen raw rock in the quarries. They have several features that are useful for the mining industry, including low vibrating noise, reliable operation, and a stable vibration.

Another type of vibrating screen is the linear screen. It is a simple structure, which allows it to be used for many industries. It is used to screen dry powder, raw coal, and other materials. The screen is also used to screen materials with a moisture content of 7%. It’s also used to screen materials with particle sizes of 0.075 mm to 10 mm.

Belt conveyor

Depending on the load, conveyors can operate horizontally, inclined or vertically. They can be powered by motors or gravity. They can also be used to transport materials from one assembly to another. In addition, they can store materials on a storage bunker or heap.

Belt conveyors are one of the most commonly used material handling devices. They can carry a wide variety of materials, from stones to precious stones. They are also known for being versatile and cost effective. They are easy to customize and maintain.

Conveyor systems are used for transporting materials from one assembly to another. They are a more economical solution for moving loads compared to other transportation systems. They cut down on human labor.

Generally, conveyors are made from numerous materials. Some of the most common materials include metal, plastic, fabric and rubber. However, there are also specialized belts that can carry reactive materials and abrasive materials.

In addition to the material, the type of conveyor you choose depends on the type of operation you will be performing. For example, quarrying requires heavy duty conveyors to transport materials.

Other factors to consider when selecting a conveyor include material type, size and speed. For example, heavy loads require thicker belts.

In addition, conveyors are typically expensive to install and operate. For smaller, more localized operations, a hand cart may suffice. However, larger, more complex facilities will require an automated system.

Antiquing

Various types of materials have Stone processing line been used in the manufacture of antiquing stone. Marble is one of them. Marble is known for its durability and subtle translucency. Marble also allows for a good deal of artistic freedom.

During the process of antiquing, a certain quantity of chemicals is applied to the stone. This process gives it the appearance of a seasoned old age stone. Aside from the obvious process, the stones can also be sanitized. The best part is, it’s free.

Aside from being a good insulation for a fire, antique stone is a great choice for a kitchen wall, the wall between cabinets and for the space between a fireplace and the ceiling. It’s also good for wet walls.

Antiquing stones can be found in a variety of colors. The company Ala Sang Trading Group selects the best quality stones from the finest stone mines and supplies them to the domestic market. The company can also export its wares to other countries. It is one of the most experienced suppliers of antique stones in the Asia-Pacific region. It has been in business for a number of years and is well-known for its quality and value for money.

The company also offers a wide range of complementary services to its customers. For example, the company offers a specialized antiquing stone processing line. This line can be used for all types of limestone and marbles.